當(dāng)前位置：中空玻璃生產(chǎn)線安裝操作要注意什么？
時(shí)間：2025-08-17 來源：http://m.qqmuchang.cn/ 發(fā)布人：昌盛機(jī)械
機(jī)身調(diào)平。調(diào)整機(jī)器底座上調(diào)平螺栓高度，使傳送輥、支撐尼龍輪支撐面等高，斜架上的背靠輪共面，各段相對(duì)平行，然后鎖緊螺母。
Flatten the body. Adjust the height of the leveling bolt on the machine base to ensure that the conveyor roller and the supporting nylon wheel support surface are of equal height. The backrest wheel on the inclined frame should be coplanar, and each section should be relatively parallel. Then tighten the nut.
機(jī)身調(diào)平。調(diào)整機(jī)器底座上調(diào)平螺栓高度，使傳送輥、支撐尼龍輪支撐面等高，斜架上的背靠輪共面，各段相對(duì)平行，然后鎖緊螺母。
Flatten the body. Adjust the height of the leveling bolt on the machine base to ensure that the conveyor roller and the supporting nylon wheel support surface are of equal height. The backrest wheel on the inclined frame should be coplanar, and each section should be relatively parallel. Then tighten the nut.
將各段間需聯(lián)接的部位聯(lián)接緊固，聯(lián)接好由入料段到清洗干燥段的傳動(dòng)鏈條。正確擺放風(fēng)機(jī)及水箱，并按水路、風(fēng)路系統(tǒng)圖接好風(fēng)管、水管。
Tighten the parts that need to be connected between each section, and connect the transmission chain from the feeding section to the cleaning and drying section. Correctly place the fan and water tank, and connect the air ducts and water pipes according to the water and air system diagram.
全面檢查機(jī)器所有緊固件連接處是否因運(yùn)輸震動(dòng)而松動(dòng)，并逐件緊固（特別是各接線端子連接處是否松動(dòng)）。
Conduct a comprehensive inspection of all fastener connections on the machine to ensure they are not loose due to transportation vibrations, and tighten them one by one (especially at each terminal connection for looseness).
接地線用截面積不小于4平方毫米的軟銅心黃綠絕緣線，接地電阻不大于4 歐姆。
The grounding wire shall be a soft copper core yellow green insulated wire with a cross-sectional area of not less than 4 square millimeters, and the grounding resistance shall not exceed 4 ohms.
接通氣源,檢查管路是否通暢，有無破損。氣源壓力要求0.6～0.8mpa。
Connect the gas source, check if the pipeline is unobstructed and if there is any damage. The gas source pressure requirement is 0.6-0.8mpa.
接通電源，試驗(yàn)各電機(jī)的旋轉(zhuǎn)方向是否正確，各段傳動(dòng)鏈輪是否靈活、平穩(wěn)。
Connect the power supply and test whether the rotation direction of each motor is correct, and whether the transmission chain wheels of each section are flexible and stable.
整機(jī)清潔，整理工作區(qū)間。
Clean the entire machine and organize the work area.
立達(dá)中空玻璃生產(chǎn)線使用說明
Instructions for using Lida insulated glass production line
準(zhǔn)備工作
Preparation work
水箱注滿水，水質(zhì)是否干凈。
Is the water tank filled with clean water.
開啟總電源，打開“電源開關(guān)”（鑰匙開關(guān)）。
Turn on the main power and turn on the "power switch" (key switch).
打開氣路，將壓力控制在0.6-0.8mpa。
Open the air circuit and control the pressure at 0.6-0.8 MPa.
立達(dá)中空玻璃生產(chǎn)線操作步驟：
Operation steps of Lida insulated glass production line:
各線調(diào)試好后，即可全線試車
After each line is debugged, the entire line can be tested for operation
按下“啟動(dòng)”按鈕，并將風(fēng)機(jī)開關(guān)、水泵開關(guān)、毛刷開關(guān)、檢查燈開關(guān)選擇為“開”的位置。
Press the 'Start' button and select the fan switch, water pump switch, brush switch, and inspection light switch to the 'On' position.
將一定尺寸規(guī)格、已磨邊的玻璃放到入料段傳送輥上（先后放2片），自動(dòng)送入清洗段。
Place glass with a certain size specification and polished edges onto the feeding section conveyor roller (2 pieces in sequence), and automatically send it to the cleaning section.
清洗段內(nèi)的兩組毛刷和兩組組噴水管將玻璃上的污垢沖刷干凈，洗凈的玻璃經(jīng)刮水板后送入干燥段。玻璃在干燥段內(nèi)被一對(duì)風(fēng)刀內(nèi)排出的強(qiáng)勁氣流吹干，吹干后的玻璃送入檢查段。
Two sets of brushes and two sets of spray pipes in the cleaning section clean the dirt on the glass, and the cleaned glass is sent to the drying section after being scraped by a water scraper. The glass is dried by a strong airflow discharged from a pair of air knives in the drying section, and the dried glass is sent to the inspection section.
當(dāng)?shù)谝黄ＡУ慕K端離開檢查段前端光電開關(guān)后加速運(yùn)行，第一片玻璃經(jīng)過等待段進(jìn)入合片段，合片段內(nèi)光電開關(guān)檢測到玻璃前端時(shí)，玻璃減速運(yùn)行，減速的同時(shí)玻璃定位、鋁框定位啟動(dòng)，然后將打好膠的鋁框定位安放。鋁框裝配后，踏腳踏開關(guān)，鋁框定位復(fù)位。
When the terminal of the first piece of glass leaves the photoelectric switch at the front end of the inspection section and accelerates, the first piece of glass enters the closing section after passing through the waiting section. When the photoelectric switch in the closing section detects the front end of the glass, the glass slows down, and at the same time, the glass positioning and aluminum frame positioning are activated. Then, the glued aluminum frame is positioned and placed. After assembling the aluminum frame, press the foot switch to reset the positioning of the aluminum frame.
當(dāng)?shù)诙ＡУ慕K端離開檢查段前端光電開關(guān)后加速運(yùn)行，玻璃的前端運(yùn)行至檢查段末端光電開關(guān)時(shí)減速然后停止；將第二片玻璃人工移到合片段，與第一片玻璃合片。
When the terminal of the second glass leaves the photoelectric switch at the front end of the inspection section and accelerates, the front end of the glass slows down and then stops when it reaches the photoelectric switch at the end of the inspection section; Manually move the second piece of glass to the merging section and merge it with the first piece of glass.
再踏腳踏開關(guān)，玻璃定位復(fù)位、傳送啟動(dòng)，合好片的玻璃自動(dòng)進(jìn)入輥壓段，經(jīng)輥壓，玻璃達(dá)到預(yù)定厚度尺寸。
Stepping on the foot switch again, the glass positioning is reset and the transmission is started. The closed glass automatically enters the rolling section, and after rolling, the glass reaches the predetermined thickness size.
若有緊急情況時(shí)，按操作面板上的急停按鈕，則整機(jī)斷開電源，排除故障后，再重新啟動(dòng)；
If there is an emergency situation, press the emergency stop button on the operation panel to disconnect the power supply of the whole machine. After troubleshooting, restart it;
若整個(gè)過程運(yùn)行正常、定位準(zhǔn)確，無異常現(xiàn)象和聲音，即可投入正常運(yùn)行。
If the entire process runs normally, the positioning is accurate, and there are no abnormal phenomena or sounds, it can be put into normal operation.
停車：每班工作結(jié)束，按“停止”按鈕，然后將控制面板上各開關(guān)旋鈕均選擇“關(guān)”的位置，再關(guān)總電源。
Parking: After each shift is over, press the "stop" button, then select the "off" position for all switch knobs on the control panel, and then turn off the main power.
立達(dá)中空玻璃生產(chǎn)線注意事項(xiàng)
Precautions for Lida Hollow Glass Production Line
玻璃在清洗前必須經(jīng)過磨邊，否則會(huì)對(duì)部分構(gòu)件造成損傷。
Glass must be polished before cleaning, otherwise it may cause damage to some components.
水箱內(nèi)的水量充足。
The water level in the tank is sufficient.
調(diào)節(jié)變頻調(diào)速器，根據(jù)實(shí)際清洗干燥情況調(diào)定清洗機(jī)傳送速度。
Adjust the frequency converter and set the conveying speed of the cleaning machine according to the actual cleaning and drying conditions.
清洗玻璃厚度為3~12mm，經(jīng)干燥后玻璃后邊緣有微量水珠。
The thickness of the cleaned glass is 3-12mm, and after drying, there are trace water droplets on the edge of the glass.
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