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中空玻璃加工設(shè)備：立式與臥式清洗機(jī)的差異化解析

時(shí)間：2025-06-06 來源：http://m.qqmuchang.cn/ 發(fā)布人：昌盛機(jī)械

　　在中空玻璃生產(chǎn)流程中，清洗機(jī)作為關(guān)鍵設(shè)備，其結(jié)構(gòu)形式直接影響加工效率與成品質(zhì)量。立式清洗機(jī)與臥式清洗機(jī)作為兩大主流類型，在空間適配性、工藝適應(yīng)性及操作便捷性方面展現(xiàn)出顯著差異。

　　In the production process of insulating glass, the cleaning machine is a key equipment, and its structural form directly affects the processing efficiency and finished product quality. Vertical and horizontal cleaning machines, as the two mainstream types, exhibit significant differences in space adaptability, process adaptability, and operational convenience.

　　立式清洗機(jī)的核心優(yōu)勢(shì)在于垂直空間利用。設(shè)備主體呈塔式結(jié)構(gòu)，玻璃板材通過傳送輥道豎直進(jìn)入清洗艙。這種設(shè)計(jì)使設(shè)備占地面積大幅減少，尤其適合廠房層高充裕但平面空間有限的加工場(chǎng)景。在清洗過程中，玻璃兩側(cè)同步布置的多組毛刷或海綿輥以垂直方向旋轉(zhuǎn)，配合高壓噴淋系統(tǒng)，可同時(shí)完成雙面去污。對(duì)于厚度超過12毫米的厚玻璃或異形玻璃，立式結(jié)構(gòu)的夾持穩(wěn)定性更具優(yōu)勢(shì)，減少因重力導(dǎo)致的彎曲變形風(fēng)險(xiǎn)。

　　The core advantage of a vertical cleaning machine lies in the utilization of vertical space. The main body of the equipment is in a tower structure, and glass sheets enter the cleaning compartment vertically through a conveyor roller. This design significantly reduces the footprint of the equipment, especially suitable for processing scenarios with ample floor height but limited floor space in factories. During the cleaning process, multiple sets of brushes or sponge rollers arranged synchronously on both sides of the glass rotate vertically, and with the help of a high-pressure spray system, double-sided cleaning can be completed simultaneously. For thick glass or irregular glass with a thickness exceeding 12 millimeters, the clamping stability of the vertical structure is more advantageous, reducing the risk of bending deformation caused by gravity.

　　臥式清洗機(jī)則以水平傳送為特征。玻璃平鋪在輸送帶上，依次通過預(yù)洗、主洗、漂洗、風(fēng)干等工位。這種布局便于集成多道清洗工序，形成連續(xù)生產(chǎn)線。臥式結(jié)構(gòu)對(duì)玻璃尺寸的兼容性更強(qiáng)，可輕松應(yīng)對(duì)超大板面玻璃的加工需求。在清洗介質(zhì)方面，臥式機(jī)型更易配置超聲波清洗模塊，通過空化效應(yīng)去除玻璃表面的頑固污漬，如膠痕、油墨等。對(duì)于Low-E玻璃等鍍膜產(chǎn)品，臥式清洗機(jī)的水平傳送方式可避免立式夾持可能造成的膜層損傷。

　　Horizontal cleaning machines are characterized by horizontal conveying. The glass is laid flat on the conveyor belt and sequentially passes through pre washing, main washing, rinsing, air drying and other workstations. This layout facilitates the integration of multiple cleaning processes to form a continuous production line. The horizontal structure has stronger compatibility with glass dimensions and can easily meet the processing needs of ultra large panel glass. In terms of cleaning media, horizontal models are more easily equipped with ultrasonic cleaning modules, which remove stubborn stains such as glue marks and ink on the glass surface through cavitation effect. For coating products such as Low-E glass, the horizontal conveying method of the horizontal cleaning machine can avoid the film damage that may be caused by vertical clamping.

中空玻璃外合生產(chǎn)線(8)

　　工藝適應(yīng)性差異體現(xiàn)在清洗對(duì)象與效果維度。立式清洗機(jī)在清洗雙層或三層中空玻璃時(shí)，可通過調(diào)整傳送速度與刷洗壓力，確保間隔條周圍區(qū)域的清潔度。而臥式清洗機(jī)在處理夾膠玻璃時(shí)，其水平傳送特性可防止膠層因重力產(chǎn)生的微小位移。在干燥環(huán)節(jié)，立式機(jī)型多采用垂直風(fēng)刀，利用重力輔助脫水；臥式機(jī)型則配備多組熱風(fēng)刀，形成立體風(fēng)幕，加速玻璃表面水膜蒸發(fā)。

　　The differences in process adaptability are reflected in the dimensions of cleaning objects and effects. When cleaning double-layer or three-layer insulated glass, the vertical cleaning machine can ensure the cleanliness of the area around the spacer by adjusting the conveying speed and brushing pressure. When processing laminated glass, the horizontal conveying characteristic of the horizontal cleaning machine can prevent small displacement of the adhesive layer due to gravity. In the drying process, vertical models often use vertical air knives and gravity assisted dehydration; The horizontal model is equipped with multiple sets of hot air knives, forming a three-dimensional air curtain to accelerate the evaporation of water film on the glass surface.

　　操作維護(hù)層面，立式清洗機(jī)的垂直結(jié)構(gòu)使毛刷更換、噴嘴調(diào)試需在高空作業(yè)平臺(tái)完成，對(duì)操作人員安全防護(hù)要求較高。臥式機(jī)型的模塊化設(shè)計(jì)則便于快速拆裝，日常維護(hù)可在一層平面完成。在能耗方面，立式機(jī)型因傳動(dòng)部件集中，單位面積能耗相對(duì)較低；臥式機(jī)型因傳送帶長(zhǎng)度增加，驅(qū)動(dòng)電機(jī)功率需求相應(yīng)提升。

　　At the operational and maintenance level, the vertical structure of the vertical cleaning machine requires brush replacement and nozzle debugging to be completed on a high-altitude work platform, which places high demands on the safety protection of operators. The modular design of horizontal models facilitates quick disassembly and assembly, and daily maintenance can be completed on the first floor. In terms of energy consumption, vertical models have relatively low energy consumption per unit area due to the concentration of transmission components; Due to the increase in the length of the conveyor belt, the power demand of the drive motor for horizontal models has correspondingly increased.

　　兩種機(jī)型在智能化升級(jí)路徑上各有側(cè)重。立式清洗機(jī)更易集成自動(dòng)測(cè)厚系統(tǒng)，通過激光傳感器實(shí)時(shí)調(diào)整清洗參數(shù)；臥式機(jī)型則可搭載在線缺陷檢測(cè)模塊，利用工業(yè)相機(jī)對(duì)玻璃表面進(jìn)行全尺寸掃描。隨著工業(yè)4.0推進(jìn)，立式與臥式清洗機(jī)正通過物聯(lián)網(wǎng)技術(shù)實(shí)現(xiàn)數(shù)據(jù)互聯(lián)，構(gòu)建中空玻璃加工的智能清潔單元。

　　Both models have their own emphasis on the path of intelligent upgrade. Vertical cleaning machines are easier to integrate with automatic thickness measurement systems and adjust cleaning parameters in real-time through laser sensors; Horizontal models can be equipped with online defect detection modules, which use industrial cameras to perform full-size scanning of glass surfaces. With the advancement of Industry 4.0, vertical and horizontal cleaning machines are achieving data interconnection through IoT technology, constructing intelligent cleaning units for hollow glass processing.

　　立式與臥式清洗機(jī)作為中空玻璃加工領(lǐng)域的互補(bǔ)設(shè)備，其差異源于空間結(jié)構(gòu)、工藝需求及操作邏輯的根本區(qū)別。加工企業(yè)需根據(jù)產(chǎn)品譜系、廠房條件及產(chǎn)能規(guī)劃，選擇適配的清洗解決方案，或在生產(chǎn)線中組合配置，以實(shí)現(xiàn)清潔效率與加工品質(zhì)的最優(yōu)化。

　　As complementary equipment in the field of hollow glass processing, vertical and horizontal cleaning machines differ fundamentally in terms of spatial structure, process requirements, and operational logic. Processing enterprises need to choose suitable cleaning solutions based on product spectrum, factory conditions, and production capacity planning, or combine them in the production line to achieve the optimization of cleaning efficiency and processing quality.

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