當(dāng)前位置：中空玻璃的基本制造工藝流程是什么？
時(shí)間：2025-08-01 來源：http://m.qqmuchang.cn/ 發(fā)布人：昌盛機(jī)械
原片玻璃厚度一般3～12mm，采用手工或全自動(dòng)切割機(jī)進(jìn)行切割，需保證尺寸合乎要求。在工人操作過程中應(yīng)避免玻璃表面有劃傷，并選擇沒有氣泡、夾渣、內(nèi)質(zhì)不均勻、色差、脫膜等明顯缺陷的原片。中空玻璃的整個(gè)制造流程為：清洗一合片一壓合一打膠；隔條切割一彎框或插腳一灌分子篩一打丁基膠。
The thickness of the original glass is generally 3-12mm, and it is cut manually or by a fully automatic cutting machine to ensure that the size meets the requirements. During the operation of workers, scratches on the glass surface should be avoided, and original pieces without obvious defects such as bubbles, slag inclusion, uneven internal quality, color difference, and peeling should be selected. The entire manufacturing process of insulated glass is: cleaning, laminating, and gluing; Cut a curved frame or pin with a gap, pour molecular sieve, and apply butyl rubber.
一、玻璃清洗干燥
1、 Glass cleaning and drying
該工序必須采用機(jī)器清洗，人工清洗不能保證清洗質(zhì)量。采用5MΩ去離子水保證密封膠和玻璃的可粘結(jié)性，還可通過對(duì)水進(jìn)行過濾以循環(huán)使用。通過光照檢驗(yàn)玻璃表面是否殘存水珠、水漬等，如果存在，可以調(diào)整機(jī)器的運(yùn)行速度、毛刷間隙、風(fēng)量、加熱溫度再進(jìn)行檢查。清洗過后應(yīng)在1h之內(nèi)完成中空玻璃的組裝。
This process must be cleaned by machine, manual cleaning cannot guarantee the quality of cleaning. 5M Ω deionized water is used to ensure the adhesion between the sealant and glass, and the water can also be filtered for recycling. Inspect the glass surface for residual water droplets, water stains, etc. through illumination. If they exist, adjust the machine's operating speed, brush gap, air volume, and heating temperature before checking. The assembly of the insulated glass should be completed within 1 hour after cleaning.
二、膠條式中空玻璃及鋁條式中空玻璃的組裝
2、 Assembly of rubber strip insulated glass and aluminum strip insulated glass
首先進(jìn)行膠條的粘貼、切斷。組裝膠條式中空玻璃要求合片室的加工溫度冬季在10～20℃，夏季在20～30℃范圍為宜，灌裝分子篩時(shí)由于膠條式中空玻璃的干燥劑為粉末狀，同膠混合均勻后發(fā)揮作用較慢，因此應(yīng)當(dāng)在膠條的裝配區(qū)域保證相對(duì)較低的濕度。組裝鋁條式中空玻璃要求的加工溫度在l0～30℃范圍內(nèi)，相對(duì)濕度正常即可，但應(yīng)當(dāng)選擇合格的干燥劑，并且在開封后24h內(nèi)用完。為加強(qiáng)密封，常采用雙道膠進(jìn)行密封，丁基膠為第一道密封，聚硫膠為第二道密封。
Firstly, stick and cut the adhesive strip. The processing temperature for assembling rubber strip insulated glass requires a suitable range of 10-20 ℃ in winter and 20-30 ℃ in summer. When filling molecular sieves, the desiccant of rubber strip insulated glass is in powder form, and its effect is slow after being mixed evenly with the adhesive. Therefore, a relatively low humidity should be ensured in the assembly area of the rubber strip. The processing temperature required for assembling aluminum strip insulated glass is within the range of 10-30 ℃, with normal relative humidity. However, qualified desiccants should be selected and used up within 24 hours after opening. To enhance the sealing, double sealing is often used, with butyl rubber as the first sealing and polysulfide rubber as the second sealing.
三、玻璃壓合
3、 Glass pressing
膠條式中空玻璃壓合時(shí)注意合片玻璃邊部要對(duì)齊，壓片時(shí)在后面預(yù)留小口，讓干燥后的氣體從小口溢出，也可填充隋性氣體后隨即封口。
When laminating rubber strip insulated glass, pay attention to aligning the edges of the laminated glass. When pressing, reserve a small opening at the back to allow the dried gas to overflow from the opening. Alternatively, it can be filled with inert gas and then sealed immediately.
四、手動(dòng)或自動(dòng)打密封膠
4、 Manually or automatically apply sealant
鋁條式中空玻璃，合片后鋁框外邊部到玻璃邊部應(yīng)有5～10mm的距離，用于涂第二道密封膠。聚硫膠應(yīng)均勻沿一側(cè)涂布，以防止中間夾雜氣泡，涂完后刮去玻璃表面殘余。至此完成鋁條式中空玻璃的加工。
Aluminum strip insulated glass should have a distance of 5-10mm from the outer edge of the aluminum frame to the edge of the glass after lamination, for applying the second layer of sealant. The polysulfide adhesive should be evenly applied along one side to prevent the inclusion of bubbles in the middle. After application, the residual on the glass surface should be scraped off. Thus, the processing of aluminum strip insulated glass is completed.
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